At The One, we offer During Production Inspection (DPI) services to ensure the quality of your products at various stages of the manufacturing process. This proactive approach helps identify and address any issues early, ensuring that the final product meets your quality standards and customer expectations.

Why Choose During Production Inspection?

  • Early Detection of Issues: By inspecting products during production, we can detect quality problems, material inconsistencies, or deviations from specifications early in the process.
  • Cost Savings: Addressing issues during production can save significant costs by preventing the need for rework or scrapping entire batches of defective products.
  • On-Time Delivery: Regular inspections help keep the production schedule on track, ensuring timely delivery of your products.
  • Consistent Quality: Continuous monitoring ensures that your products consistently meet your quality standards and specifications
  • For more information about our During Production Inspection services or to schedule an inspection, please contact us. At The One, we are committed to helping you achieve and maintain the highest quality standards throughout your production process.

    The DPI Process

    1. Planning and Preparation

      • Inspection Criteria: Collaborate with the manufacturer and importer to establish the scope and criteria for the inspection.
      • Sampling Plan: Develop a sampling plan based on the statistical sampling procedure ISO 2859-1 (ANSI/ASQ Z1.4).
    2. Random Sampling

      • Selection: Select random samples of units from the production line for detailed evaluation.
      • Representation: Ensure that the samples accurately represent the entire production batch.
    3. Quality Assessment

      • Specifications Check: Inspect the selected units for conformity with specifications, including dimensions, colors, materials, and workmanship.
      • Defect Identification: Identify and document any defects or non-conformities.
    4. Process Review

      • Production Processes: Assess the production processes and environment for potential issues that could affect product quality.
      • Compliance: Verify that the manufacturing processes comply with industry standards and client requirements.
    5. Reporting

      • Detailed Report: Provide a comprehensive inspection report with findings, photographs, and recommendations.
      • Feedback: Share feedback with the manufacturer to address any identified issues.
    6. Corrective Actions

      • Action Plan: Work with the manufacturer to implement necessary corrective actions.
      • Follow-Up: Conduct follow-up inspections to ensure that the corrective actions have been effective.